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Heat loss calculation for heat networks

Heat losses play an important role in the planning of heat networks. Especially for 5th generation district heating and cooling networks, heat gains from the ground must also often be estimated. On this page you find a short documentation of the calculation method used in the nPro tool.

Heat losses: calculation and equations

The calculation of heat losses in nPro is based on DIN EN 13941. The implemented set of equations models heat losses or gains with high accuracy for quasi-stationary operation of a district heating network at different temperature levels. For a detailed description of the equations, please refer to the standard.

Heat gains and cold gains

In conventional, hot heat networks with a high supply temperature, there is only a heat transfer from the heat transfer medium (pipe) to the surrounding ground. Since the network is only used for heating, this heat transfer to the surroundings automatically represents heat losses. However, in 5GDHC networks with very low network temperatures, the surrounding ground may be warmer than the fluid in the pipe at some point. In this case, heat is transferred from the ground to the pipe. If heating is predominant at this time, this heat transfer represents a heat gain because less heat has to be fed into the heating network at the energy hub. In the case of only heat supply, the concept of heat gains and losses is simple to understand. However, it becomes more complex when additional cooling is provided with the (cold) heat network. For example, in summer, heat from the buildings is fed into the heating network for cooling purposes. In this case, if there is a heat transfer from the pipe to the ground, the energy hub has to remove less heat from the network (provide less cooling). The transferred heat would therefore be called cooling gain. If, on the other hand, there is a heat flow from the ground into the heating network, this would be a cooling loss because the energy hub has to generate more cooling as a result. This means, whether a heat flow represents a gain or a loss depends not only on its direction (pipe to ground or ground to pipe), but also on whether the energy hub is in heating or cooling mode. There are therefore 4 cases to distinguish. These are shown as examples in Table 1. The first and second columns describe the heating and cooling demand of all buildings excluding ground gains/losses. The third column describes the heat flow from the pipe to the ground (positive), or from the ground to the pipe (negative). The fourth column is the net demand, i.e. heat demand minus cooling demand plus heat flow (from pipe to ground). If the value in the 4th column is positive, it is transferred to the 5th column. If, on the other hand, the value is negative, it is transferred to the 6th column. The last two columns describe whether the heat flow from the pipe to the ground increases or decreases the heat or cooling demand at the energy hub. In the first row, the heat demand increases from 10 kW to 12 kW due to the losses. The value in the penultimate column is therefore negative and there is a heat loss.

Table 1: Calculation approach for heat losses and gains and cooling losses and gains.
Heat demandCooling demandHeat flow from pipe to groundHeating demand - cooling demand + heat flowHeat demand with lossesCooling demand with lossesHeat gains/lossesCooling gains/losses
10 kW0 kW2 kW12 kW12 kW0 kW-2 kW0 kW
10 kW0 kW-2 kW8 kW8 kW0 kW2 kW0 kW
0 kW10 kW2 kW-8 kW0 kW8 kW0 kW2 kW
0 kW10 kW-2 kW-12 kW0 kW12 kW0 kW-2 kW
2 kW0 kW5 kW7 kW7 kW0 kW-5 kW0 kW
2 kW0 kW-5 kW-3 kW0 kW3 kW2 kW-3 kW
0 kW2 kW5 kW3 kW3 kW0 kW-3 kW2 kW
0 kW2 kW-5 kW-7 kW0 kW7 kW0 kW-5 kW

The last two columns (heat gains and losses, and cooling gains and losses) can now be split into pure gains and losses: If the number is positive, there are heat gains (e.g. 2nd row: 2 kW), if it is negative, there are heat losses (e.g. 1st row: 2 kW). Similarly for cooling gains and losses: If the number in the last column of the table is positive, cooling gains are present (e.g. 3rd row), if it is negative, cooling losses are present (4th row).

Validation of the loss calculation

For the comparison with other calculation approaches, the scientific study by Madan et al. [1] is used. In this study, the network losses are determined for different network parameters with different outdoor conditions (summer/winter case). The investigated temperature range extends from high-temperature heat networks with temperatures above 100 °C to 5th generation district heating and cooling networks with temperatures of around 10 °C. For the calculation, a thermal conductivity of the ground of 1.2 W/(m K), a thermal conductivity of the insulation of 0.027 W/(m K) and an installation depth of 0.9575 m were assumed. The exact calculation parameters can be found in the study. The ground temperatures were also taken from the data in the study. Tables 2 and 3 show the heat losses for the winter and summer cases, respectively. It can be seen that the method for calculating heat loss according to the DIN EN 13941 standard practically corresponds to the model according to Kvisgaard/Hadvig and the results obtained are almost identical. The Wallentén model [3] differs from the Kvisgaard/Hadvig model in the choice of ground temperature, which leads to minor but significant deviations in the results. It should be noted that the calculation approach described in the standard should only be used for heating networks up to a length of about 20 km, as it assumes that the network temperatures do not change significantly over the length of the network. In very large networks with high losses, however, the losses in the branches of the network are lower, as the losses here result in a lower network temperature.

Table 2: Comparison of the length-specific heat losses for the winter case between the data from the scientific article by Madan et al. [1] and the methodology implemented in nPro according to DIN EN 13941.
Network temperaturesnPro (DIN EN 13941)Kvisgaard/Hadvig (Madan et al.)Wallentén (Madan et al.)
133/60 °C69 W/m69 W/m72 W/m
100/55 °C54.8 W/m55 W/m58 W/m
80/45 °C43.5 W/m45 W/m49 W/m
56/35 °C30.7 W/m30 W/m34 W/m
8/15 °C5.2 W/m5 W/m9 W/m
Table 3: Comparison of the length-specific heat losses for the summer case between the data from the scientific article by Madan et al. [1] and the methodology implemented in nPro according to DIN EN 13941.
Network temperaturesnPro (DIN EN 13941)Kvisgaard/Hadvig (Madan et al.)Wallentén (Madan et al.)
90/20 °C30,1 W/m30 W/m27.5 W/m
69/20 °C22,2 W/m22,5 W/m19.5 W/m
70/45 °C32 W/m32,5 W/m29.5 W/m
56/35 °C23 W/m23 W/m20.5 W/m
12/6 °C-4,4 W/m-4,5 W/m-7 W/m

Dual pipes (twin pipes)

For dual pipe systems, the formulas of DIN EN 13941 are used in nPro. In dual pipe systems, the two media pipes are embedded in a common jacket. The calculation is performed for steady-state operation and considers the heat transfer between the two pipes. In Table 4, the heat losses for a dual pipe system (single reinforced, model: Konti) are shown. Here, the calculation results are compared with the manufacturer’s specifications from Isoplus. The data for the Isoplus pipes are taken from the manufacturer’s datasheet (Chapter 2, page 47 or page 50). The values for DIN EN 13941 were calculated using nPro.

Table 4: Comparison of length-specific heat losses for dual pipe systems. A network temperature of 90 °C is assumed in the supply pipe and 70 °C in the return pipe. The cover is 0.8 m, the thermal conductivity of the soil is 1 W/mK, and the soil temperature is 10 °C (information according to the manufacturer's catalog). The thermal conductivity of the insulation material is 0.024 W/mK.
Pipe diameternPro (DIN EN 13941)Manufacturer’s specifications (Isoplus Catalog)Deviation
DN 2510.9 W/m10.682 W/m2.0 %
DN 4013.8 W/m13.502 W/m2.2 %
DN 6515.9 W/m15.307 W/m3.9 %
DN 10017.1 W/m16.725 W/m2.2 %

References